Condition-Based Health Monitoring of Electrical Machines Using DWT and LDA Classifier

Authors

  • Faraz Ahmed Shaikh Nazeer Hussain University
  • Muhammad Zuhaib Kamboh
  • Bilal Ahmad Alvi
  • Sheroz Khan
  • Farhat Muhammad Khan

DOI:

https://doi.org/10.33317/ssurj.513

Abstract

In the industry, continuous health monitoring of electric motors is considered as an essential requirement. The continuous operation of the electric motor may cause malfunctions and addressing them timely is a critical challenge. The development of an efficient health monitoring system based on the identification of electrical motor faults is on great demand. This paper addresses the fault detection technique using discrete wavelet transform (DWT) algorithm for continuous health monitoring of electric motor-based systems. The faults have been detected through Motor Current Signature Analysis (MCSA) series procedures using the proposed method. Concurrently, the wavelet transform algorithm produces frequency-based spectrum related to the stator current parameters to accomplish the fault classification. This study provides an analysis of three motor faults of Phase imbalance, Rotor misalignment, and High contact resistance (HCR). DWT has the ability to categorize the input signals into approximate coefficient state for low frequency signals and detailed coefficient state for high frequency signals. In this research, this technique is used to detect faults because it is able of processing signals of very low frequency, and effectively deal with intermittent sharp signals that appear frequently during processing. DWT technique based on conditional monitoring of an induction motor with precise detailed coefficients and more skilled at light loads given on a motor-shaft with relatively fast execution time compared to FFT. Furthermore, the comparison of healthy and faulty induction motors has been compiled by Linear Discriminant Analysis (LDA) technique, a sub-application of MATLAB, and used for faults management purposes. LDA in comparison with PCA gives more perfect results. In this research, different faults have been detected with 100% accuracy using LDA classifier. The implementation of the proposed scheme will be beneficial in avoiding faults by ensuring that preemptive measures are taken timely against these faults, and the production of industries is protected from revenue losses.

References

Choudhary, A., Goyal, D., Shimi, S. L., & Akula, A. (2019). Condition monitoring and fault diagnosis of induction motors: A review. Archives of Computational Methods in Engineering, 26(4), 1221-1238.

De Almeida, A. T., Ferreira, F. J., & Baoming, G. (2013, April). Beyond induction motors—Technology trends to move up efficiency. In 49th IEEE/IAS Industrial & Commercial Power Systems Technical Conference (pp. 1-13). IEEE.

Memala, A., & Rajini, V. (2017). Motor current signatures and their envelopes as tools for fault diagnosis. Intell. Autom. Soft Comput., 23(3), 425-437.

Martins, J. F., Silva, C., Pires, V. F., & Pires, A. J. (2018, June). Laboratory Setup for Induction Motor Fault Detection Teaching. In 2018 IEEE 27th International Symposium on Industrial Electronics (ISIE) (pp. 911-916). IEEE.

Al-Deen, K. A. N., Karas, M. E., Ghaffar, A. M. A., Caironi, C., Fruth, B., & Hummes, D. (2018, March). Signature analysis as a medium for faults detection in induction motors. In 2018 International Conference on Computing Sciences and Engineering (ICCSE) (pp. 1-6). IEEE.

Lo, N. G., Soualhi, A., Frinì, M., & Razik, H. (2018, May). Gear and bearings fault detection using motor current signature analysis. In 2018 13th IEEE Conference on Industrial Electronics and Applications (ICIEA) (pp. 900-905). IEEE.

Hmida, M. A., & Braham, A. (2018). An on-line condition monitoring system for incipient fault detection in double-cage induction motor. IEEE Transactions on Instrumentation and Measurement, 67(8), 1850-1858.

Gundewar, S. K., & Kane, P. V. (2021). Condition monitoring and fault diagnosis of induction motor. Journal of Vibration Engineering & Technologies, 9(4), 643-674.

Altaf, S., Mehmood, M. S., & Soomro, M. W. (2019). Advancement of fault diagnosis and detection process in industrial machine environment.

Gritli, Y., Tani, A., Rossi, C., & Casadei, D. (2019). Assessment of current and voltage signature analysis for the diagnosis of rotor magnet demagnetization in five-phase AC permanent magnet generator drives. Mathematics and Computers in Simulation, 158, 91-106.

Wang, Z., Li, H., Zhen, D., Gu, F., & Ball, A. (2020, April). Vibration Signature Analysis for Broken Rotor Bar Diagnosis in Induction Motors Based on Cyclic Modulation Spectrum. In International Conference on Maintenance Engineering (pp. 616-626). Springer, Cham.

Geetha, E., & Nagarajan, C. (2018, March). Induction motor fault detection and classification using current signature analysis technique. In 2018 Conference on Emerging Devices and Smart Systems (ICEDSS) (pp. 48-52). IEEE.

Sakhalkar, N. P., & Korde, P. (2017, August). Fault detection in induction motors based on motor current signature analysis and accelerometer. In 2017 International Conference on Energy, Communication, Data Analytics and Soft Computing (ICECDS) (pp. 363-367). IEEE.

Zamorano, M., Gomez Garcia, M. J., & Castejon, C. (2022). Selection of a mother wavelet as identification pattern for the detection of cracks in shafts. Journal of Vibration and Control, 28(21-22), 3152-3161.

Singh, M., & Shaik, A. G. (2019, March). Broken rotor bar fault diagnosis of a three-phase induction motor using discrete wavelet transform. In 2019 IEEE PES GTD Grand International Conference and Exposition Asia (GTD Asia) (pp. 13-17). IEEE.

Sridhar, S., Rao, K. U., & Jade, S. (2015, March). Detection of broken rotor bar fault in induction motor at various load conditions using wavelet transforms. In 2015 International Conference on recent developments in Control, Automation and Power engineering (RDCAPE) (pp. 77-82). IEEE.

Rahman, M. M., & Uddin, M. N. (2017). Online unbalanced rotor fault detection of an IM drive based on both time and frequency domain analyses. IEEE Transactions on Industry Applications, 53(4), 4087-4096.

Duda, A., & Drozdowski, P. (2020). Induction Motor Fault Diagnosis Based on Zero-Sequence Current Analysis. Energies, 13(24), 6528.

Oumaamar, M. E. K., Maouche, Y., Boucherma, M., & Khezzar, A. (2017). Static air-gap eccentricity fault diagnosis using rotor slot harmonics in line neutral voltage of three-phase squirrel cage induction motor. Mechanical Systems and Signal Processing, 84, 584-597.

Hassan, O. E., Amer, M., Abdelsalam, A. K., & Williams, B. W. (2018). Induction motor broken rotor bar fault detection techniques based on fault signature analysis–a review. IET Electric Power Applications, 12(7), 895-907.

Jigyasu, R., Sharma, A., Mathew, L., & Chatterji, S. (2018, June). A review of condition monitoring and fault diagnosis methods for induction motor. In 2018 Second International Conference on Intelligent Computing and Control Systems (ICICCS) (pp. 1713-1721). IEEE.

Bhattacharyya, S., Sen, D., Adhvaryyu, S., & Mukherjee, C. (2015). Induction motor fault diagnosis by motor current signature analysis and neural network techniques. Journal of Advanced Computing and Communication Technologies, 3(1), 12-18.

Fontes, A. S., Cardoso, C. A., & Oliveira, L. P. (2016, December). Comparison of techniques based on current signature analysis to fault detection and diagnosis in induction electrical motors. In 2016 Electrical Engineering Conference (EECon) (pp. 74-79). IEEE.

Sharma, A., Verma, P., Choudhary, A., Mathew, L., & Chatterji, S. (2021). Application of wavelet analysis in condition monitoring of induction motors. In Advances in electromechanical technologies (pp. 795-807). Springer, Singapore.

Verma, A. K., Sarangi, S., & Kolekar, M. H. (2013). Misalignment fault detection in induction motor using rotor shaft vibration and stator current signature analysis. International Journal of Mechatronics and Manufacturing Systems, 6(5-6), 422-436.

Yun, J., Cho, J., Lee, S. B., & Yoo, J. Y. (2009). Online detection of high-resistance connections in the incoming electrical circuit for induction motors. IEEE Transactions on Industry Applications, 45(2), 694-702.

Osipov, D. S., Lyutarevich, A. G., Gapirov, R. A., Gorunov, V. N., & Bubenchikov, A. A. (2016). Applications of wavelet transform for analysis of electrical transients in power systems: the review. Przeglad Elektrotechniczny, 4, 162-165.

Attoui, I., Fergani, N., Boutasseta, N., Oudjani, B., & Deliou, A. (2017). A new time–frequency method for identification and classification of ball bearing faults. Journal of Sound and Vibration, 397, 241-265.

Jung, D. Y., Lee, S. M., Wang, H. M., Kim, J. H., & Lee, S. H. (2010). Fault detection method with PCA and LDA and its application to induction motor. Journal of Central South University of Technology, 17(6), 1238-1242.

Almounajjed, A., Sahoo, A. K., & Kumar, M. K. (2022). Condition monitoring and fault detection of induction motor based on wavelet denoising with ensemble learning. Electrical Engineering, 1-19.

Downloads

Published

2022-12-25

How to Cite

Shaikh, F. A., Kamboh, M. Z., Alvi, B. A. ., Khan, S. ., & Muhammad Khan, F. (2022). Condition-Based Health Monitoring of Electrical Machines Using DWT and LDA Classifier. Sir Syed University Research Journal of Engineering & Technology, 12(2), 95–100. https://doi.org/10.33317/ssurj.513